Adaptive Systems and Structures Lab


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3-D AFM Instrumentation Development, Use, and Nanolithography

Matthew Johannes is a doctoral candidate in the area of AFM instrumentation development. His research interests lie in nanolithography, specifically working to develop nanolithography as a high throughput industrial process. Matt is focusing on research areas involving Dip-Pen Nanolithography (DPN) as well as Microcontact Printing (mCP). Sept. 2006 is the start of his sixth year and is on schedule to finish his dissertation sometime in late 2006.

 

 

Figure 1.  The basic concept of an AFM system is shown above. A small microfabricated cantilevered beam (~ 100-200 micrometers in length) with an inverted pyramidal tip (curvature typically around 20-60 nm) interacts with a surface. As the tip deflects and twists, the motion is detected by a photo-detector and the interaction forces and displacements are recorded.

 

 

Figure 2.  The primary instrument to be used in the research is a 3-axis AFM setup. By having digital control algorithms implemented in real time, the closd loop position of the cantilever tip can be located with sub-nanometer resolution.  What this enables us to do is perform a variety of nanolithography experiments on a variety of surfaces. Shown around the AFM is a chamber that allows the humidity to be controlled.

 

Figure 3.  Of primary interest is local anodic oxidation (LAO), which is a technique that utilizes the cantilever tip to locally oxidize metallic and semiconducting substrates. All that is required is a bias voltage between the tip and the substrate. Experiments in our lab are underway to quantify and control the current that passes from tip to samples as the process unfolds.

 

 

Figure 4.  In order to determine the result of nanolithographic experiments, the AFM is raster scanned over an area and the resulting cantilever deflection/twisting motion is recorded. Shown here are two examples of substrates that have been modified using our system and then imaged. On the left, the solid scale bar is 4 microns and the shaded scale bar is 1 nm for height. On the right, a series of arcs and circles have been exactly duplicated from a CAD environment and reproduced at the nanoscale.

Figure 5.  Another research interest is micro-contact printing, which uses elastomeric stamps to pattern arrays of chemicals on surfaces over a large area (~ 1 cm^2). The nice thing about micro-contact printing is that the stamps are reusable and often good for a number of cycles per each `inking`.

Figure 6. Shown here is an array created with biocatalytic microcontact printing.  The circles are 8 microns in diameter and spaced 25 microns.  The confocal microscopy image is of fluorescently tagged ssDNA at the 3' end that has been selectively removed by the enzyme specifically bound to the surface of the stamp..

 

 

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